Troubleshooting Lost 24V and Non-Functional Sample/Clean Water Solenoid Valve

When dealing with a non-functional sample/Clean water solenoid valve, it's crucial to ensure that the system is correctly connected and that all components are functioning as expected.

Here’s a step-by-step guide to troubleshoot and resolve the issue;

Step 1: Verify Connections

First, make sure that the solenoid valve is connected to the correct terminal:

  • Label 1: This is designated for the Sample/Clean water Solenoid Valve.
  • Label 2: This is for the Air Solenoid Autoclean

Step 2: Measure Voltage Output

Next, measure the voltage output to the solenoid valve when the clean water feed is activated:

  • Expected Voltage: 24 volts.

Step 3: Check the Relay

If you do not find 24 volts, the relay might be stuck. Here’s what to do:

  • Tap the Relay: Sometimes, gently tapping the relay can free it if it’s stuck.
  • Recheck Voltage: Measure the voltage again to see if 24 volts are present.

Step 4: Inspect the Cable

If you find 24 volts at Relay , but it is still not functioning, the problem might be with the cable:

  • Check for Disconnections or Faults: Inspect the cable for any signs of disconnection or damage.
  • Replace the Cable: If a fault is found, replace the cable to restore functionality.

Step 5: Replace PCB (IO) if Necessary

If there is still no 24 volts after tapping the relay, the issue might be with the PCB (IO):

  • Replace PCB (IO): If the relay is not functioning properly, replacing the entire PCB (IO) may be necessary.